Biomass Wood Sawdust Press Stainless Steel Ring Die Pellet Mill Machine
BEST Biomass Pellet Machine for Different Biomass Materials
Introduction:
XGJ series efficient centrifugal pellet mill is our initiative patented product in China through meticulous research and development.
The pellet machine absorbed the essence of pellet mill in oversea market, its heart part "double-layer die" has unique structural assembly and ''rollers'' are made by high-abrasion-proof alloy steel and stainless steel, which improves the using life of spare parts greatly.
It has automatic lubricating system that the grease is injected and filtrated automatically, which can ensure the long time working without stop. It also has dust and cooling system that can reduce the dust during it working and improve the working environment.
It has special design, rational structure, low power consumption and high efficiency, sturdy and durable, it achieves combining the advantage of both flat die pellet machine and horizontal ring die pellet mill and becomes the real professional pellet machine that is used to the materials with low adhesiveness and low shaping, such as the rice husk, sunflower husk, peanut shell and other fruit shell, branch, trunk, bark and other wood waste, a variety of crop straws, household waste, rubber, cement, ash and other chemical materials.
This type of pellet mill is widely used in the biomass-energy fuels plant, power plant, wood processing plant, MSW processing plant, fertilizer plant, chemical plant etc. It is the ideal pressing shaping equipments with low investment and high profit.
Product Description
The innovations of the main machine in this section:
(1)Core component-mold: It is made of wear-resistant stainless steel, quenched in a vacuum furnace,and the mold has uniform hardness, breakage, no and super wear-resistant; the die holes are processed by high-speed oil drills, the holes are evenly arranged, and the inside of the holes is smooth.
(2)The core component-pressure roller: the surface of the pressure roller is deposited with super wear-resistant alloy technology, and the service life is the same as that of the mold
(3)Core component-pressure roller bearing: high temperature resistant material, enhanced densely arranged and elongated rollers, optimized raceway structure, large carrying capacity and long life.
(4)The core component-reducer: the reducer gear is a hard-toothed multi-stage reduction helical gear,arranged in parallel, with a load-bearing capacity designed to be 5 times that of the working conditions,and a long life. The reducer comes with a lubrication and cooling system. Taking into account the user's maintenance ability and maintenance conditions, the bearings of the gear shafts at all levels of the reducer are all adjustable structures. After the bearings are worn for a long time, they can be adjusted without dismantling the machine, saving users a lot Maintenance time.
(5)Real-time lubrication detection, the reducer lubrication system is equipped with flow detection and over pressure protection, which can effectively prevent equipment failures caused by poor lubrication.
(6)Brand-new material shifting system, the rotary assembly is completely separated from the material shifting cover, which completely solves the problem of the material shifting system being easily corroded by high temperature steam.
(7)In the shifting cover, except for the shifting turntable, the rest of the non-moving parts that can contact with materials and steam are all made of stainless steel, which fundamentally solves the corrosion problem of metal materials.
(8)The new positioning structure of the main shaft frame makes the dis-assembly of the pressing wheel easier.
(9)The new main shaft adopts an independent modular structure, and the bearing chamber structure is fully strengthened and heavier, which ensures the stable operation of the reducer, greatly improves the rigidity of the main shaft, increases the output, and reduces the impact of shaking on the pressure wheel and mold. The main shaft is integrated into the lubrication system of the reducer, which saves the consumption of dry oil lubrication and also plays a role in cooling down.
(10)Power input: High efficiency and energy saving motor, direct plug-in connection, high coaxiality, high-speed shaft adopts parallel shaft structure, gear shafts are two-point supporting rotation, high rigidity,stable and reliable transmission operation.
Feature:
A.The shell of new pellet dialing system (XGJ Model) is made of 304 stainless steel, which molded by a stamping forming, high strength, anti-wear and corrosion resistance.
B.The position of pellet outlet and the position of the dialing disc's reducer can be selected and adjusted at will. The user can change their position according to the site conditions.
C.The new main shaft adopts high stiffness bearing structure, and its diameter has a 15% increase. The main load bearing's carrying surface has the double increase accordingly. More reliable running, less failure rate, ensure higher output of pellet mill.
D.Adopt the new positioning structure in main shaft frame, make roller disassemble easier, greatly reducing the replacing time of rollers.
E.Gear oil lubrication and air cooling to make oil temperature lower, and pellet machine set with overpressure protection and undervoltage alarm, real-time display of circulating pressure to ensure long term high-load operation of the pellet machine.
F.The roller adopts new technology, which has wear resisting material on surface welded by Robot. The lifetime of roller is improved and increased all-time.
G.The ring die of 8 th generation pellet mill fully adopts advanced wear-resistant stainless steel, and advanced vacuum furnace quenching technology ensure the hardness same in outside and inside. The die hole is machined by ultra-high speed gun drilling machine.
Product Parameters
| Model |
Power(kw) |
Capacity(t/h) |
Weight(t)
|
Pellet diameter(mm) |
| XGJ560 |
90+0.55+0.05+2.2+0.15 |
1-1.5 |
5.5 |
6 or 8 |
| XGJ560 |
132+0.55+0.05+2.2+0.15 |
1.5-2 |
5.5 |
6 or 8 |
| XGJ560 |
160+4+0.55+0.05+3+0.38 |
2-2.5 |
5.5 |
6 or 8 |
| XGJ850 |
250+4+0.55+0.05+3+0.15 |
3-4 |
14 |
6 or 8 |
Detailed Photos
Packaging & Shipping
Pellet Finished Product
Company Profile
Company Profile:
Our company is a nation-appointed professional manufacturer of machine for agriculture, forest, pasturage, fishery for many years. Now it becomes a technology enterprise that integrates scientific research, exploitation and manufacture as a whole. This company has not only researched three series of pellet mill, briquette press, crushers, hammer mill, mixer, cooler and pasture machinery but also the complete sets of feed, forest, fertilize, energy machinery equipments with more than ten kinds of high-quality products. They have been exported to Southeast Asian, Europe, Africa, and America, and so on.
Certifications
FAQ
Questions Asked Frequently:
Q:Are you a trading company or a manufacturer?
A;We are a manufacturer, The world's leading manufacturer of biomass pellet equipment.
Q:Will you send engineers to install the machines?
A:Of course. Our company has professional installation engineers team and specialized after-sale service team. When the machines arrive your factory, we will send our installation engineers to your factory Our engineers will Guide you to install the machines and training your workers how to operate the machines and maintain the machine.
Q:Voltage requirement?
A:Our machines can use 380V, 220V, 240V, 415V, 480V, and 50Hz, 60Hz.
Q:General questions to design the production pellet line for you?
A: What is your raw materials? (to confirm mould pressure ratio of machines )
1. What is the moisture content of your raw material?
2.How many output capacity do you want per hour / month/ year?
3.Note: If the moisture is high, you need a dryer, becuase the suitable moisture content to enter pellet machine is 13-15%. And please provide us above detailed information, then we would design the most suitable production line with reasonble offers.
Q:Can you give me the complete wood pellet line machine prices?
A:If you ask me this question, what i can say is only sorry, because every line different prices according to the different raw material. Before asking price, please note us the output you want, the raw material kinds you will use, and the raw material moisture etc. Knowing these details, we can design the complete line and can give you the detail offer.
Q:Can i visit your factory and complete wood pellet line machine installed?
A:Yes, of course, warm welcome. you can get a flight to Jinan Airport. If there is no direct flight, you can arrive Beijing or Shanghai airport, and take fast train to Jinan city. We will pick you at Jinan any station. Before coming, we hope you can inform us by email first.
Q:what is your after-sell service after buying wood pellet line machine?
A:1.We will send English manual instruction with your machine .
2.If still not understand its direction, our engineer instruct you by tel or skype face to face .
3.If necessary , we will arrange our engineer to lead you install pellet line at your place.
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