Coffee/Coconut/Corn/Peanut/Shell/Wheat/Alfalfa/Rice/Straw/Husk/Leaf/Pine/Sawdust Sugarcane Leaves/ Pine Wood Pellet Machine
BEST Biomass Pellet Machine for Different Biomass Materials
Introduction:
Our XGJ series efficient centrifugal pellet mill is a patented product in China, developed through meticulous research and innovation.
This pellet machine encapsulates the essence of international pellet mill designs. At its core, the "double-layer die" offers a unique structural assembly. The "rollers" are made from high-abrasion-resistant alloy steel and stainless steel, significantly enhancing the lifespan of spare parts.
Features of this machine include an automatic lubrication system that injects and filters grease, ensuring long periods of continuous operation. It is also equipped with a dust and cooling system to minimize dust production and improve the working environment.
With a special design and rational structure, this machine offers low power consumption and high efficiency. It is sturdy and durable, combining the advantages of both flat die pellet machines and horizontal ring die pellet mills. It is the ideal professional pellet machine for materials with low adhesiveness and low shaping requirements, such as rice husk, sunflower husk, peanut shell, various fruit shells, branches, trunks, bark, wood waste, a variety of crop straws, household waste, rubber, cement, ash, and other chemical materials.
The XGJ series pellet mill is widely used in biomass-energy fuel plants, power plants, wood processing plants, MSW processing plants, chemical plants, and fertilizer plants. It is the ideal pressing shaping equipment with low investment and high profit potential.
Product Description
Pellet Machine Advantage:
Mould and pressure roller
1.Ring Die: This component is crafted from wear-resistant stainless steel. It undergoes a quenching process in a vacuum furnace, which ensures uniform hardness and superior wear resistance. Notably, there is no risk of breakage. The die holes are formed through high-speed gun drilling, resulting in evenly distributed holes with a smooth interior.
2.Roller: The roller is made using a super wear-resistant alloy welding process, a marked departure from the traditional surface carburizing treatment. This enhances its lifespan significantly, while also protecting the ring die.
New feed system
The external placement of the material dial effectively addresses the issue of the dial material system being susceptible to corrosion from high-temperature steam. This is a key innovation in our eighth generation wood pellet machine.
Within the material shifting cover, all non-moving parts that come into contact with materials and steam, excluding the material shifting turntable, are constructed from stainless steel. This fundamentally resolves the corrosion problem associated with metal materials.
Technical advantages of pellet machine gearbox
The gearbox in our machine utilizes a three-stage gear deceleration, providing a carrying capacity that's five times larger than previous models and offering a supremely long service life. The gear shaft bearings are adjustable, allowing for easy fine-tuning without having to disassemble the machine, even after long-term wear.
Additionally, the gearbox is equipped with a lubricating cooling system which cools down the lubricating oil without needing to halt the machine, ensuring continuous operation. The gearbox's lubrication system also has flow detection and over-pressure protection features. These are instrumental in preventing equipment failures that could potentially arise from inadequate lubrication.
Feature:
A. The casing of the new pellet dialing system is crafted from 304 stainless steel. Constructed through a stamping forming process, it offers high strength, anti-wear, and corrosion resistance.
B. The locations of the pellet outlet and the dialing disc's reducer are customizable and adjustable. Users can modify their positions based on site conditions.
C. The new main shaft adopts a high stiffness bearing structure, with its diameter increased by 15%. The main load bearing's carrying surface has accordingly doubled, resulting in more reliable operation, a lower failure rate, and higher pellet mill output.
D. The main shaft frame incorporates a new positioning structure, making roller disassembly easier and significantly reducing the time taken to replace rollers.
E. Gear oil lubrication and air cooling are used to lower oil temperature. The pellet machine also features overpressure protection and low voltage alarms, with real-time display of circulating pressure to ensure the machine's long-term high-load operation.
F. The roller employs new technology, with a wear-resistant material welded onto its surface by a robot. This enhances the roller's lifespan considerably.
G. The ring die of the 8th generation pellet mill entirely employs advanced wear-resistant stainless steel. The use of advanced vacuum furnace quenching technology ensures uniform hardness both inside and out. The die hole is machined by an ultra-high-speed gun drilling machine.
Feature:
A.The shell of new pellet dialing system (XGJ Model) is made of 304 stainless steel, which molded by a stamping forming, high strength, anti-wear and corrosion resistance.
B.The position of pellet outlet and the position of the dialing disc's reducer can be selected and adjusted at will. The user can change their position according to the site conditions.
C.The new main shaft adopts high stiffness bearing structure, and its diameter has a 15% increase. The main load bearing's carrying surface has the double increase accordingly. More reliable running, less failure rate, ensure higher output of pellet mill.
D.Adopt the new positioning structure in main shaft frame, make roller disassemble easier, greatly reducing the replacing time of rollers.
E.Gear oil lubrication and air cooling to make oil temperature lower, and pellet machine set with overpressure protection and undervoltage alarm, real-time display of circulating pressure to ensure long term high-load operation of the pellet machine.
F.The roller adopts new technology, which has wear resisting material on surface welded by Robot. The lifetime of roller is improved and increased all-time.
G.The ring die of 8 th generation pellet mill fully adopts advanced wear-resistant stainless steel, and advanced vacuum furnace quenching technology ensure the hardness same in outside and inside. The die hole is machined by ultra-high speed gun drilling machine.
Product Parameters
| Model |
Power(kw) |
Capacity(t/h) |
Weight(t)
|
Pellet diameter(mm) |
| XGJ560 |
90+0.55+0.05+2.2+0.15 |
1-1.5 |
5.5 |
6-12 |
| XGJ560 |
132+0.55+0.05+2.2+0.15 |
1.5-2 |
5.5 |
6-12 |
| XGJ560 |
160+4+0.55+0.05+3+0.38 |
2-2.5 |
5.5 |
6-12 |
| XGJ850 |
250+4+0.55+0.05+3+0.15 |
3-4 |
14.5 |
6-12 |
Detailed Photos
Packaging & Shipping
Pellet Finished Product
Company Profile
Why customers trust us?
Our company is a nationally appointed professional manufacturer specializing in agriculture, forestry, pasturage, and fishery machinery for numerous years. We have now evolved into a technology enterprise that seamlessly integrates scientific research, exploitation, and manufacturing.
We have researched and developed three series of products, including pellet mills, briquette presses, crushers, hammer mills, mixers, coolers, and pasture machinery. Additionally, we also offer complete sets of feed, forest, fertilize, and energy machinery equipment, comprising more than ten types of high-quality products.
Our products have gained international recognition and have been exported to various regions, including Southeast Asia, Europe, Africa, and the Americas.
Certifications
FAQ
Questions Asked Frequently:
Q:Are you a trading company or a manufacturer?
A;We are a manufacturer, The world's leading manufacturer of biomass pellet equipment.
Q:Will you send engineers to install the machines?
A:Of course. Our company has professional installation engineers team and specialized after-sale service team. When the machines arrive your factory, we will send our installation engineers to your factory Our engineers will Guide you to install the machines and training your workers how to operate the machines and maintain the machine.
Q:Voltage requirement?
A:Our machines can use 380V, 220V, 240V, 415V, 480V, and 50Hz, 60Hz.
Q:General questions to design the production pellet line for you?
A: What is your raw materials? (to confirm mould pressure ratio of machines )
1. What is the moisture content of your raw material?
2.How many output capacity do you want per hour / month/ year?
3.Note: If the moisture is high, you need a dryer, becuase the suitable moisture content to enter pellet machine is 13-15%. And please provide us above detailed information, then we would design the most suitable production line with reasonble offers.
Q:Can you give me the complete wood pellet line machine prices?
A:If you ask me this question, what i can say is only sorry, because every line different prices according to the different raw material. Before asking price, please note us the output you want, the raw material kinds you will use, and the raw material moisture etc. Knowing these details, we can design the complete line and can give you the detail offer.
Q:Can i visit your factory and complete wood pellet line machine installed?
A:Yes, of course, warm welcome. you can get a flight to Jinan Airport. If there is no direct flight, you can arrive Beijing or Shanghai airport, and take fast train to Jinan city. We will pick you at Jinan any station. Before coming, we hope you can inform us by email first.
Q:what is your after-sell service after buying wood pellet line machine?
A:1.We will send English manual instruction with your machine .
2.If still not understand its direction, our engineer instruct you by tel or skype face to face .
3.If necessary , we will arrange our engineer to lead you install pellet line at your place.
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