Vertical Ring Die Wood Biomass Wheat/Straw/Husk/Coconut/Palm/Leaf/Sugarcane/Crops Pellet Making Machine
BEST Biomass Pellet Machine for Different Biomass Materials
Introduction:
XGJ series efficient centrifugal pellet mill is our initiative patented product in China through meticulous research and development.
The pellet machine absorbed the essence of pellet mill in oversea market, its heart part "double-layer die" has unique structural assembly and ''rollers'' are made by high-abrasion-proof alloy steel and stainless steel, which improves the using life of spare parts greatly.
It has automatic lubricating system that the grease is injected and filtrated automatically, which can ensure the long time working without stop. It also has dust and cooling system that can reduce the dust during it working and improve the working environment.
It has special design, rational structure, low power consumption and high efficiency, sturdy and durable, it achieves combining the advantage of both flat die pellet machine and horizontal ring die pellet mill and becomes the real professional pellet machine that is used to the materials with low adhesiveness and low shaping, such as the rice husk, sunflower husk, peanut shell and other fruit shell, branch, trunk, bark and other wood waste, a variety of crop straws, household waste, rubber, cement, ash and other chemical materials.
This type of pellet mill is widely used in the biomass-energy fuels plant, power plant, wood processing plant, MSW processing plant, fertilizer plant, chemical plant etc. It is the ideal pressing shaping equipments with low investment and high profit.
Our Vertical Efficient Centrifugal Pellet Mill incorporated the distinguishing features of all kinds of pellet maill at home and abroad. It has unique design, reasonable structure, lower energy consumption, higher efficiency, more stable in motion and much longer service life. It is a patent product which filled a gap of vertical pellet mill. It is wide applicability to the materials which is hard to molding and adhesive: ex. Palm fruit fibre and shell, rice husk, peanut shell, sunflower seed shell, agro-residues, timber processing residues, industial residues. XGJ series pellet mill has a variety of applications in feed plants, woodworking factories, biomass fuel plants, fertilizer plants, and chemical plant etc. It is an ideal dense compression molding equipment!
Product Description
The innovations of the main machine in this section:
1. Our Pellet Machine can press high crude fiber biomass and chemical fertilizer materials into 2-8MM diameter pellets. It is specially fit for biomass waste from wheat straw or rice straw, corn stalk, rice husk, palm fiber, palm shell or groundnut shell, very hard wood e. C. T, also can press fertilizer granules from animal manure, plant waste, chemical waste e. C. T, before pelletizing, raw materials should crush into fine powder, humidity should control between 15%-20%.
2. Adopts both common ring die pellet machine and flat die pellet machine advantages, working principle is roller assemble rotary, the ring die keep stable, producing high pressure and press very low adhesive biomass waste into high density pellets --- 1.1-1.4ton/m3. Pellet length can be adjusted
3. Wood pellet machine contains hydraulic pump, which can adjust pressure between rollers and ring die to fit for different materials pressure ratio.
When adjusted to the fit pressure, pressure will keep stable automatically, but other supplier pellet press need to adjust pressure manually each time.
4. Sawdust pellet machine also contains automatical lubricate spare parts oil systems, which can lubricate spare parts oil automatically---- such as rollers, vertical shaft, gears, bearings, but other common supplier pellet machine needs to add oil each four working hours, very trouble to operate. This technology got national patent
5. Wood pellet machine adopts flat die pellet machine vertical feeding materials advantages, feed materials vertically and directly to pelletizing room, ring die and roller assemble works in horizontal type, but other supplier common ring die pellet machine only can feed materials from gear box side and its ring die works in vertical type, their feeding speed and working efficiency are both very low. Its spare parts can not produce large pressure, especially inner big shaft and bearings, if can not produce large pressure, after long continuous hours, will be easily broken
6. Our Pellet Machine has one ring die with two--layers: The top layer and bottom layer. When pellet machine works, Roller assemble will rotary, toughing with ring die bottom layer,The ring die keeps stable, once ring die bottom layer was broken,Turn over it and make the top layer to bottom, then it will work secondly time.So one ring die can use two times. Also the top and bottom layer hole dimension can be different, so one ring die can press into two different diameter pellets.But other supplier pellet machine just have one layer and only can press one dimension pellets.
7. Our Pellet Machine w orks with air fan and bags dust filter, on one hand, it will clean dust, very environmental protection. On the other hand, it can cool pellet machine inner spare parts heat temperature,
Making sure long continuous working hours.
Feature:
A.The shell of new pellet dialing system (XGJ560 Model) is made of 304 stainless steel, which molded by a stamping forming, high strength, anti-wear and corrosion resistance.
B.The position of pellet outlet and the position of the dialing disc's reducer can be selected and adjusted at will. The user can change their position according to the site conditions.
C.The new main shaft adopts high stiffness bearing structure, and its diameter has a 15% increase. The main load bearing's carrying surface has the double increase accordingly. More reliable running, less failure rate, ensure higher output of pellet mill.
D.Adopt the new positioning structure in main shaft frame, make roller disassemble easier, greatly reducing the replacing time of rollers.
E.Gear oil lubrication and air cooling to make oil temperature lower, and pellet machine set with overpressure protection and undervoltage alarm, real-time display of circulating pressure to ensure long term high-load operation of the pellet machine.
F.The roller adopts new technology, which has wear resisting material on surface welded by Robot. The lifetime of roller is improved and increased all-time.
G.The ring die of 8 th generation pellet mill fully adopts advanced wear-resistant stainless steel, and advanced vacuum furnace quenching technology ensure the hardness same in outside and inside. The die hole is machined by ultra-high speed gun drilling machine.
Pellet Machine Advantage:
Technical advantages of pellet machine gearbox
The gear box adopts three-stage gear deceleration, the carrying capacity is 5 times larger than the old model, and the service life is super long.The bearings of gear shafts are adjustable structure.The bearing can be adjusted without unloading the machine after long-term running of wear.
The gearbox comes with a lubricating cooling system, it can cool down the lubricating oil without stopping the machine to ensure long-term operation. The gearbox lubrication system is equipped with flow detection and over-pressure protection, which can prevent equipment failures caused by poor lubrication effectively.
New feed system
The external setting of the material dial completely solves the problem that the dial material system is easily corroded by high temperature steam. It is a major innovation of the eighth generation wood pellet machine.
In the material shifting cover, except for the material shifting turntable, other non-moving parts in contact with materials and steam are all made of stainless steel, which solves the corrosion problem of metal materials fundamentally.
Mould and pressure roller
1.Ring die: It is made of wear-resistant stainless steel material, quenched in a vacuum furnace, and the die has uniform hardness, no breakage, and super wear-resistant; the die holes are processed by high-speed gun drilling, the holes are evenly arranged, and the inside of the holes is smooth.
2.Roller: the roller adopts super wear-resistant alloy welding process, instead of the past surface carburizing treatment. Long life span, while realizing the protection of the ring die.
Product Parameters
Technical parameters:
| Model |
Power(kw) |
Capacity(t/h) |
Weight(t)
|
Pellet diameter(mm) |
| XGJ560 |
90+0.55+0.05+2.2+0.15 |
1-1.5 |
5.5 |
6-12 |
| XGJ560 |
132+0.55+0.05+2.2+0.15 |
1.5-2 |
5.5 |
6-12 |
| XGJ560 |
160+4+0.55+0.05+3+0.38 |
2-2.5 |
5.5 |
6-12 |
| XGJ850 |
250+4+0.55+0.05+3+0.15 |
3-4 |
14.5 |
6-12 |
TIPS: The above parameters are for reference only. If you need to purchase, please consult with our sales personnel for accurate parameters.
Detailed Photos
Pellet Finished Product
Packaging & Shipping
Company Profile
Company Profile:
Our company is a nation-appointed professional manufacturer of machine for agriculture, forest, pasturage, fishery for many years. Now it becomes a technology enterprise that integrates scientific research, exploitation and manufacture as a whole. This company has not only researched three series of pellet mill, briquette press, crushers, hammer mill, mixer, cooler and pasture machinery but also the complete sets of feed, forest, fertilize, energy machinery equipments with more than ten kinds of high-quality products. They have been exported to Southeast Asian, Europe, Africa, and America, and so on.
Certifications
FAQ
Questions Asked Frequently:
Q:Are you a trading company or a manufacturer?
A;We are a manufacturer, The world's leading manufacturer of biomass pellet equipment.
Q:Will you send engineers to install the machines?
A:Of course. Our company has professional installation engineers team and specialized after-sale service team. When the machines arrive your factory, we will send our installation engineers to your factory Our engineers will Guide you to install the machines and training your workers how to operate the machines and maintain the machine.
Q:Voltage requirement?
A:Our machines can use 380V, 220V, 240V, 415V, 480V, and 50Hz, 60Hz.
Q:General questions to design the production pellet line for you?
A: What is your raw materials? (to confirm mould pressure ratio of machines )
1. What is the moisture content of your raw material?
2.How many output capacity do you want per hour / month/ year?
3.Note: If the moisture is high, you need a dryer, becuase the suitable moisture content to enter pellet machine is 13-15%. And please provide us above detailed information, then we would design the most suitable production line with reasonble offers.
Q:Can you give me the complete wood pellet line machine prices?
A:If you ask me this question, what i can say is only sorry, because every line different prices according to the different raw material. Before asking price, please note us the output you want, the raw material kinds you will use, and the raw material moisture etc. Knowing these details, we can design the complete line and can give you the detail offer.
Q:Can i visit your factory and complete wood pellet line machine installed?
A:Yes, of course, warm welcome. you can get a flight to Jinan Airport. If there is no direct flight, you can arrive Beijing or Shanghai airport, and take fast train to Jinan city. We will pick you at Jinan any station. Before coming, we hope you can inform us by email first.
Q:what is your after-sell service after buying wood pellet line machine?
A:1.We will send English manual instruction with your machine .
2.If still not understand its direction, our engineer instruct you by tel or skype face to face .
3.If necessary , we will arrange our engineer to lead you install pellet line at your place.
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