Pellet Mill with Stainless Steel Ring Die Biomass Sawdust Press Granular
BEST Biomass Pellet Machine for Different Biomass Materials
Introduction:
XGJ series efficient centrifugal pellet mill is our initiative patented product in China through meticulous research and development.
The pellet machine absorbed the essence of pellet mill in oversea market, its heart part "double-layer die" has unique structural assembly and ''rollers'' are made by high-abrasion-proof alloy steel and stainless steel, which improves the using life of spare parts greatly.
It has automatic lubricating system that the grease is injected and filtrated automatically, which can ensure the long time working without stop. It also has dust and cooling system that can reduce the dust during it working and improve the working environment.
Special design, rational structure, low power consumption and high efficiency, sturdy and durable, it achieves combining the advantage of both flat die pellet machine and horizontal ring die pellet mill and becomes the real professional pellet machine that is used to the materials with low adhesiveness and low shaping, such as the rice husk, sunflower husk, peanut shell and other fruit shell, branch, trunk, bark and other wood waste, a variety of crop straws, household waste, rubber, cement, ash and other chemical materials.
This type of pellet mill is widely used in the biomass-energy fuels plant, power plant, wood processing plant, MSW processing plant, fertilizer plant, chemical plant etc. It is the ideal pressing shaping equipments with low investment and high profit.
One Stop Service Of Biomass Pelleting Plants
The products involve environmental protection, low-carbon, biomass energy, urban and rural environmental construction, aquaculture and other fields. The main products include biomass compression molding equipment, urban and rural waste treatment equipment, organic fertilizer equipment, feed breeding equipment and environmental protection dust removal equipment, with a total of more than 200 varieties, which are deeply favored by people in the industry.
The company has a number of important inventions and patents. In 2020, our centrifugal high-efficiency pellet mill has been updated to the 8th generation. The 9th generation of new pellet equipment is expected to be on the market in the second half of 2022. The output of the new generation of products will have a qualitative leap. Please wait and see. In the field of pelletizer, our professional technology continues to develop. Now we have won an international reputation by virtue of XGJ ring die pellet mill.
| Model |
Power(kw) |
Capacity(t/h) |
Weight(t)
|
Pellet diameter(mm) |
| XGJ560 |
90+0.55+0.05+2.2+0.15 |
1-1.5 |
5.5 |
6-12 |
| XGJ560 |
132+0.55+0.05+2.2+0.15 |
1.5-2 |
5.5 |
6-12 |
| XGJ560 |
160+4+0.55+0.05+3+0.38 |
2-2.5 |
5.5 |
6-12 |
| XGJ850 |
250+4+0.55+0.05+3+0.15 |
3-4 |
14.5 |
6-12 |
TIPS: The above parameters are for reference only. If you need to purchase, please consult with our sales personnel for accurate parameters.
Mould and pressure roller
1.Ring die: It is made of wear-resistant stainless steel material, quenched in a vacuum furnace, and the die has uniform hardness, no breakage, and super wear-resistant; the die holes are processed by high-speed gun drilling, the holes are evenly arranged, and the inside of the holes is smooth.
2.Roller: the roller adopts super wear-resistant alloy welding process, instead of the past surface carburizing treatment. Long life span, while realizing the protection of the ring die.
New feed system
The external setting of the material dial completely solves the problem that the dial material system is easily corroded by high temperature steam. It is a major innovation of the eighth generation wood pellet machine.
In the material shifting cover, except for the material shifting turntable, other non-moving parts in contact with materials and steam are all made of stainless steel, which solves the corrosion problem of metal materials fundamentally.
Technical advantages of pellet machine gearbox
The gear box adopts three-stage gear deceleration, the carrying capacity is 5 times larger than the old model, and the service life is super long.The bearings of gear shafts are adjustable structure.The bearing can be adjusted without unloading the machine after long-term running of wear.
The gearbox comes with a lubricating cooling system, it can cool down the lubricating oil without stopping the machine to ensure long-term operation. The gearbox lubrication system is equipped with flow detection and over-pressure protection, which can prevent equipment failures caused by poor lubrication effectively.
Feature:
A.The shell of new pellet dialing system is made of 304 stainless steel, which molded by a stamping forming, high strength, anti-wear and corrosion resistance.
B.The position of pellet outlet and the position of the dialing disc's reducer can be selected and adjusted at will. The user can change their position according to the site conditions.
C.The new main shaft adopts high stiffness bearing structure, and its diameter has a 15% increase. The main load bearing's carrying surface has the double increase accordingly. More reliable running, less failure rate, ensure higher output of pellet mill.
D.Adopt the new positioning structure in main shaft frame, make roller disassemble easier, greatly reducing the replacing time of rollers.
E.Gear oil lubrication and air cooling to make oil temperature lower, and pellet machine set with overpressure protection and undervoltage alarm, real-time display of circulating pressure to ensure long term high-load operation of the pellet machine.
F.The roller adopts new technology, which has wear resisting material on surface welded by Robot. The lifetime of roller is improved and increased all-time.
G.The ring die of 8 th generation pellet mill fully adopts advanced wear-resistant stainless steel, and advanced vacuum furnace quenching technology ensure the hardness same in outside and inside. The die hole is machined by ultra-high speed gun drilling machine.
Why customers trust us?
Our company is a nation-appointed professional manufacturer of machine for agriculture, forest, pasturage, fishery for many years. Now it becomes a technology enterprise that integrates scientific research, exploitation and manufacture as a whole. This company has not only researched three series of pellet mill, briquette press, crushers, hammer mill, mixer, cooler and pasture machinery but also the complete sets of feed, forest, fertilize, energy machinery equipments with more than ten kinds of high-quality products. They have been exported to Southeast Asian, Europe, Africa, and America, and so on.
High End Precision Machine Tool
We strive for excellence in machine manufacturing. We have established a strategic partnership with SNK group in Japan. The company has a world-class CNC processing center and testing center, The main machine and equipment components are produced by our factory in Jinan, China, which has passed lSO certification.
Parts Warehouse
In order to reduce the losses caused to you due to the long production or transportation time, we have sufficient inventory and will arrange after-sales personnel to deliver goods to you at the first time.
-Hammer mill Hammers
-Hammer mill Screens
-Roller Mill/Flaking Mill Rolls,Gearbox
-Pellet Mill Dies Advantage:wear resisting,stainless -steel,alloysteel,alloy steelPellet Mill Rolls
We offer every part your pellet mill needs, from small fasteners and seals to large main shafts and gears.
CNC Machine Center
Several sets of equipment, such as large-scale Japan SNK five axis machining center, South Korea Doosan horizontal machining center, 5000 ton CNC pressure forming machine, multiple large-scale CNC boring and milling machining centers, multiple CNC gantry machining centers, vertical machining centers, large laser cutting machines and large plasma cutting machines, have been developed, and the original value of processing equipment and instruments has reached 150 million yuan.
Testing Center
Three-coordinate detector, gear monitoring center, spectrometer, metallographic micros cope, high-precision hardness tester, to ensure that each accessory meets high-precision and high-hardness assembly standards.
Good Team
Our company was founded in 1998 and produced the first centrifugal high-efficiency granulator in 2008.After more than 20 years of development, it has become a globally competitive pellet machine manufacturing company with crushing and drying technology and comprehensive solutions. Its products are widely used in biomass, activated carbon, lithium battery,feed,fertilizer,waste treatment and other industries.
-Sales service personnel +30
-Foreign trade sales person +20
-The engineer +40
-Employee +200
Questions Asked Frequently:
Q:Are you a trading company or a manufacturer?
A;We are a manufacturer, The world's leading manufacturer of biomass pellet equipment.
Q:Will you send engineers to install the machines?
A:Of course. Our company has professional installation engineers team and specialized after-sale service team. When the machines arrive your factory, we will send our installation engineers to your factory Our engineers will Guide you to install the machines and training your workers how to operate the machines and maintain the machine.
Q:Voltage requirement?
A:Our machines can use 380V, 220V, 240V, 415V, 480V, and 50Hz, 60Hz.
Q:General questions to design the production pellet line for you?
A: What is your raw materials? (to confirm mould pressure ratio of machines )
1. What is the moisture content of your raw material?
2.How many output capacity do you want per hour / month/ year?
3.Note: If the moisture is high, you need a dryer, becuase the suitable moisture content to enter pellet machine is 13-15%. And please provide us above detailed information, then we would design the most suitable production line with reasonble offers.
Q:Can you give me the complete wood pellet line machine prices?
A:If you ask me this question, what i can say is only sorry, because every line different prices according to the different raw material. Before asking price, please note us the output you want, the raw material kinds you will use, and the raw material moisture etc. Knowing these details, we can design the complete line and can give you the detail offer.
Q:Can i visit your factory and complete wood pellet line machine installed?
A:Yes, of course, warm welcome. you can get a flight to Jinan Airport. If there is no direct flight, you can arrive Beijing or Shanghai airport, and take fast train to Jinan city. We will pick you at Jinan any station. Before coming, we hope you can inform us by email first.
Q:what is your after-sell service after buying wood pellet line machine?
A:1.We will send English manual instruction with your machine .
2.If still not understand its direction, our engineer instruct you by tel or skype face to face .
3.If necessary , we will arrange our engineer to lead you install pellet line at your place.
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