Bison & Yulong 3-4Ton/Hour Wood Sawdust Pellet Plant
Biomass energy Wood Sawdust Pellet Plant such as wood debarking machine, wood logs splitter, wood chipper, hammer mill crusher, straw bale crusher, grass cutter, dryer and cooler, pellet machine and briquette machine, various mixer, screener, biomass pellet stove, pellet packing machines and all conveyors e. C. T, for wood pellet machine, introduction as below:
1. Wood Sawdust Pellet Plant can press high crude fiber biomass and chemical fertilizer materials into 2-8MM diameter pellets. It is specially fit for biomass waste from wheat straw or rice straw, corn stalk, rice husk, palm fiber, palm shell or groundnut shell, very hard wood e. C. T, also can press fertilizer granules from animal manure, plant waste, chemical waste e. C. T, before pelletizing, raw materials should crush into fine powder, humidity should control between 15%-20%.
2. Wood Sawdust Pellet Plant Adopts both common ring die pellet machine and flat die pellet machine advantages, working principle is roller assemble rotary, the ring die keep stable, producing high pressure and press very low adhesive biomass waste into high density pellets --- 1.1-1.4ton/m3. Pellet length can be adjusted
3. Wood Sawdust Pellet Plant contains hydraulic pump, which can adjust pressure between rollers and ring die to fit for different materials pressure ratio. When adjusted to the fit pressure, pressure will keep stable automatically, but other supplier pellet press need to adjust pressure manually each time.
4. Sawdust pellet machine also contains automatical lubricate spare parts oil systems, which can lubricate spare parts oil automatically---- such as rollers, vertical shaft, gears, bearings, but other common supplier pellet machine needs to add oil each four working hours, very trouble to operate. This technology got national patent
5. Wood pellet machine adopts flat die pellet machine vertical feeding materials advantages, feed materials vertically and directly to pelletizing room, ring die and roller assemble works in horizontal type, but other supplier common ring die pellet machine only can feed materials from gear box side and its ring die works in vertical type, their feeding speed and working efficiency are both very low. Its spare parts can not produce large pressure, especially inner big shaft and bearings, if can not produce large pressure, after long continuous hours, will be easily broken
6. Wood pelleting machine Has one ring die with two--layers: The top layer and bottom layer. When pellet machine works, Roller assemble will rotary, toughing with ring die bottom layer,The ring die keeps stable, once ring die bottom layer was broken,Turn over it and make the top layer to bottom, then it will work secondly time.So one ring die can use two times. Also the top and bottom layer hole dimension can be different, so one ring die can press into two different diameter pellets.But other supplier pellet machine just have one layer and only can press one dimension pellets.
7. Wood pellet machine Works with air fan and bags dust filter, on one hand, it will clean dust, very environmental protection. On the other hand, it can cool pellet machine inner spare parts heat temperature, Making sure long continuous working hours.
8. Wood pellet machine All spare parts are made by CNC systems, through high technical heat treatment. We sold out more than 5000 sets XGJ pellet machine per year, have big discount for old customer, greatly welcome to ask me for details.
Detailed Photos
Feature of XGJ850 Pelleting machine:
A. The casing of the new pellet dialing system is crafted from 304 stainless steel. Constructed through a stamping forming process, it offers high strength, anti-wear, and corrosion resistance.
B. The locations of the pellet outlet and the dialing disc's reducer are customizable and adjustable. Users can modify their positions based on site conditions.
C. The new main shaft adopts a high stiffness bearing structure, with its diameter increased by 15%. The main load bearing's carrying surface has accordingly doubled, resulting in more reliable operation, a lower failure rate, and higher pellet mill output.
D. The main shaft frame incorporates a new positioning structure, making roller disassembly easier and significantly reducing the time taken to replace rollers.
E. Gear oil lubrication and air cooling are used to lower oil temperature. The pellet machine also features overpressure protection and low voltage alarms, with real-time display of circulating pressure to ensure the machine's long-term high-load operation.
F. The roller employs new technology, with a wear-resistant material welded onto its surface by a robot. This enhances the roller's lifespan considerably.
G. The ring die of the 8th generation pellet mill entirely employs advanced wear-resistant stainless steel. The use of advanced vacuum furnace quenching technology ensures uniform hardness both inside and out. The die hole is machined by an ultra-high-speed gun drilling machine.
Ring-die and Roller
1.Ring Die: This component is crafted from wear-resistant stainless steel. It undergoes a quenching process in a vacuum furnace, which ensures uniform hardness and superior wear resistance. Notably, there is no risk of breakage. The die holes are formed through high-speed gun drilling, resulting in evenly distributed holes with a smooth interior.
2.Roller: The roller is made using a super wear-resistant alloy welding process, a marked departure from the traditional surface carburizing treatment. This enhances its lifespan significantly, while also protecting the ring die.
New feed system
The external placement of the material dial effectively addresses the issue of the dial material system being susceptible to corrosion from high-temperature steam. This is a key innovation in our eighth generation wood pellet machine.
Within the material shifting cover, all non-moving parts that come into contact with materials and steam, excluding the material shifting turntable, are constructed from stainless steel. This fundamentally resolves the corrosion problem associated with metal materials.
Technical advantages of pellet machine gearbox
The gearbox in our machine utilizes a three-stage gear deceleration, providing a carrying capacity that's five times larger than previous models and offering a supremely long service life. The gear shaft bearings are adjustable, allowing for easy fine-tuning without having to disassemble the machine, even after long-term wear.
Additionally, the gearbox is equipped with a lubricating cooling system which cools down the lubricating oil without needing to halt the machine, ensuring continuous operation. The gearbox's lubrication system also has flow detection and over-pressure protection features. These are instrumental in preventing equipment failures that could potentially arise from inadequate lubrication.
Production Line Case
Main Process to Press Wood Pellets
Crushing: Raw biomass materials, like wood or straw, are chipped into smaller pieces.
Further Crushing: These pieces go through another round of crushing for size uniformity, aiding in blending.
Drying: The crushed material is dried to reduce its moisture content to roughly 10-15%.
Pelleting: The dry material is pressed at high temperatures to create dense pellets.
Cooling: Freshly-made pellets are cooled down to harden.
Packaging: Finally, pellets are packed for transport and storage, in either small or bulk quantities.
Packaging & Shipping
Certifications
Product Parameters
| Model |
Power(kw) |
Capacity(t/h) |
Weight(t)
|
Pellet diameter(mm) |
| XGJ560 |
90+0.55+0.05+2.2+0.15 |
1-1.5 |
5.5 |
6-12 |
| XGJ560 |
132+0.55+0.05+2.2+0.15 |
1.5-2 |
5.5 |
6-12 |
| XGJ560 |
160+4+0.55+0.05+3+0.38 |
2-2.5 |
5.5 |
6-12 |
| XGJ850 |
250+4+0.55+0.05+3+0.15 |
3-4 |
14.5 |
6-12 |
TIPS: The above parameters are for reference only. If you need to purchase, please consult with our sales personnel for accurate parameters.
Company Profile
Why customers trust us?
Our company is a nationally appointed professional manufacturer specializing in agriculture, forestry, pasturage, and fishery machinery for numerous years. We have now evolved into a technology enterprise that seamlessly integrates scientific research, exploitation, and manufacturing.
We have researched and developed three series of products, including pellet mills, briquette presses, crushers, hammer mills, mixers, coolers, and pasture machinery. Additionally, we also offer complete sets of feed, forest, fertilize, and energy machinery equipment, comprising more than ten types of high-quality products.
Our products have gained international recognition and have been exported to various regions, including Southeast Asia, Europe, Africa, and the Americas.
High End Precision Machine Tool
Our products have gained international recognition and have been exported to various regions, including Southeast Asia, Europe, Africa, and the Americas.
We are committed to achieving excellence in machine manufacturing. As part of our efforts, we have established a strategic partnership with the SNK Group in Japan. Our company boasts a world-class CNC processing center and testing center. The primary machine and equipment components are produced at our factory in Jinan, China, which has earned ISO certification. This partnership and our facilities enable us to ensure the highest quality in our products.
Spare Parts Warehouse
To minimize any losses due to prolonged production or transportation times, we maintain a substantial inventory and ensure prompt delivery by our after-sales personnel.
Our available stock includes:
-Hammer Mill Hammers
-Hammer Mill Screens
-Roller Mill/Flaking Mill Rolls
-Gearbox
-Pellet Mill Dies (known for their wear resistance, stainless steel, alloy steel)
-Pellet Mill Rolls
We provide every component your pellet mill might need, from small fasteners and seals to large main shafts and gears. Our goal is to ensure smooth and efficient operations for your machinery.
CNC Machine Center
Several sets of equipment, such as large-scale Japan SNK five axis machining center, South Korea Doosan horizontal machining center, 5000 ton CNC pressure forming machine, multiple large-scale CNC boring and milling machining centers, multiple CNC gantry machining centers, vertical machining centers, large laser cutting machines and large plasma cutting machines, have been developed, and the original value of processing equipment and instruments has reached 150 million yuan.
Testing Center
Three-coordinate detector, gear monitoring center, spectrometer, metallographic micros cope, high-precision hardness tester, to ensure that each accessory meets high-precision and high-hardness assembly standards.
Good Team
Our company was founded in 1998 and produced the first centrifugal high-efficiency granulator in 2008.After more than 20 years of development, it has become a globally competitive pellet machine manufacturing company with crushing and drying technology and comprehensive solutions. Its products are widely used in biomass, activated carbon, lithium battery,feed,fertilizer,waste treatment and other industries.
-Sales service personnel +30
-Foreign trade sales person +20
-The engineer +40
-Employee +200
FAQ
Questions Asked Frequently:
Q:Are you a trading company or a manufacturer?
A;We are a manufacturer, The world's leading manufacturer of biomass pellet equipment.
Q:Will you send engineers to install the machines?
A:Of course. Our company has professional installation engineers team and specialized after-sale service team. When the machines arrive your factory, we will send our installation engineers to your factory Our engineers will Guide you to install the machines and training your workers how to operate the machines and maintain the machine.
Q:Voltage requirement?
A:Our machines can use 380V, 220V, 240V, 415V, 480V, and 50Hz, 60Hz.
Q:General questions to design the production pellet line for you?
A: What is your raw materials? (to confirm mould pressure ratio of machines )
1. What is the moisture content of your raw material?
2.How many output capacity do you want per hour / month/ year?
3.Note: If the moisture is high, you need a dryer, becuase the suitable moisture content to enter pellet machine is 13-15%. And please provide us above detailed information, then we would design the most suitable production line with reasonble offers.
Q:Can you give me the complete wood pellet line machine prices?
A:If you ask me this question, what i can say is only sorry, because every line different prices according to the different raw material. Before asking price, please note us the output you want, the raw material kinds you will use, and the raw material moisture etc. Knowing these details, we can design the complete line and can give you the detail offer.
Q:Can i visit your factory and complete wood pellet line machine installed?
A:Yes, of course, warm welcome. you can get a flight to Jinan Airport. If there is no direct flight, you can arrive Beijing or Shanghai airport, and take fast train to Jinan city. We will pick you at Jinan any station. Before coming, we hope you can inform us by email first.
Q:what is your after-sell service after buying wood pellet line machine?
A:1.We will send English manual instruction with your machine .
2.If still not understand its direction, our engineer instruct you by tel or skype face to face .
3.If necessary , we will arrange our engineer to lead you install pellet line at your place.
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