Biomass pellet fuel making sawdust/ straws/ grass pelletizing alfalfa pellet machine
The XGJ series efficient centrifugal pellet mill is a distinctive and patented product from China. The heart of this machine lies in its unique "double-layer die" structural assembly. The machine's "rollers" are crafted from high-abrasion-resistant alloy steel and stainless steel, considerably enhancing the durability of spare parts.
A notable feature is an automatic lubrication system that meticulously injects and filters grease, ensuring extended periods of continuous operation. Additionally, the mill is garnished with a dust cooling system, which effectively reduces dust production and vastly improves the working environment.
This machine is particularly effective for materials with low adhesiveness and low shaping requirements, which includes a wide range from rice husk, sunflower husk, peanut shell, to various fruit shells, branches, trunks, bark, and wood waste.
The XGJ series pellet mill has carved its niche in numerous facilities, ranging from biomass-energy fuel plants, power plants, wood processing plants, to MSW processing plants.
| Model |
Power(kw) |
Capacity(t/h) |
Weight(t)
|
Pellet diameter(mm) |
| XGJ560 |
90+0.55+0.05+2.2+0.15 |
1-1.5 |
5.5 |
6-12 |
| XGJ560 |
132+0.55+0.05+2.2+0.15 |
1.5-2 |
5.5 |
6-12 |
| XGJ560 |
160+4+0.55+0.05+3+0.38 |
2-2.5 |
5.5 |
6-12 |
| XGJ850 |
250+4+0.55+0.05+3+0.15 |
3-4 |
14 |
6-12 |
TIPS: The above parameters are for reference only. If you need to purchase, please consult with our sales personnel for accurate parameters.
Mould and pressure roller
1.Ring Die: This component is crafted from wear-resistant stainless steel. It undergoes a quenching process in a vacuum furnace, which ensures uniform hardness and superior wear resistance. Notably, there is no risk of breakage. The die holes are formed through high-speed gun drilling, resulting in evenly distributed holes with a smooth interior.
2.Roller: The roller is made using a super wear-resistant alloy welding process, a marked departure from the traditional surface carburizing treatment. This enhances its lifespan significantly, while also protecting the ring die.
New feed system
The external placement of the material dial effectively addresses the issue of the dial material system being susceptible to corrosion from high-temperature steam. This is a key innovation in our eighth generation wood pellet machine.
Within the material shifting cover, all non-moving parts that come into contact with materials and steam, excluding the material shifting turntable, are constructed from stainless steel. This fundamentally resolves the corrosion problem associated with metal materials.
Technical advantages of pellet machine gearbox
The gearbox in our machine utilizes a three-stage gear deceleration, providing a carrying capacity that's five times larger than previous models and offering a supremely long service life. The gear shaft bearings are adjustable, allowing for easy fine-tuning without having to disassemble the machine, even after long-term wear.
Additionally, the gearbox is equipped with a lubricating cooling system which cools down the lubricating oil without needing to halt the machine, ensuring continuous operation. The gearbox's lubrication system also has flow detection and over-pressure protection features. These are instrumental in preventing equipment failures that could potentially arise from inadequate lubrication.
A. The new pellet dialing system has a durable 304 stainless steel casing for increased strength and resistance to wear and corrosion.
B. The pellet outlet and dialing disc's reducer are adjustable based on site needs.
C. The main shaft adopts a high stiffness bearing structure, improving operational reliability and mill output.
D. A new positioning structure in the main shaft frame simplifies roller replacement.
E. Gear oil lubrication and air cooling, along with overpressure protection and low voltage alarms, ensure safe, high-load operations.
F. The roller uses new technology, with a robot-welded wear-resistant surface, maximizing lifespan.
G. The 8th generation mill's ring die uses advanced stainless steel, processed for consistent hardness, further strengthening the structure.
Main Process to Press Wood Pellets
Crushing: Raw biomass materials, like wood or straw, are chipped into smaller pieces.
Further Crushing: These pieces go through another round of crushing for size uniformity, aiding in blending.
Drying: The crushed material is dried to reduce its moisture content to roughly 10-15%.
Pelleting: The dry material is pressed at high temperatures to create dense pellets.
Cooling: Freshly-made pellets are cooled down to harden.
Packaging: Finally, pellets are packed for transport and storage, in either small or bulk quantities.
As a nationally appointed manufacturer specialized in developing machinery for agriculture, forestry, pasturage, and fishery, our company has evolved into a technological enterprise sinthetisizing scientific research, exploitation, and manufacturing. Our range of high-quality products includes three series of pellet mills, briquette presses, crushers, hammer mills, mixers, coolers, and pasture machinery. Also, we offer complete solutions for feed, forest, fertilization, and energy machinery with more than ten different types of high-quality products. Our products have been exported to markets in Southeast Asia, Europe, Africa, and America.
Q:Are you trading company or manufacturer ?
A: We are purely a manufacturer and are globally recognized as the premier manufacturer of biomass pellet machines.
Q:How long is your products' lifetime?
A: Even the same products, different working condition, has different lifetime.So please let us know your working condition, we can give you some technical suggestion.
Q:Do you provide machine installation services?
A: Yes, we do. Upon the arrival of the machines at your factory, our team of professional installation engineers and dedicated after-sale service team will guide your workers on installation practices, operation, and maintenance of the machines.
Q:Can you provide price details for a complete wood pellet line machine?
A: We're afraid we cannot offer a generalized price as the total cost depends upon the raw materials to be used. To provide a detailed estimation, we require information like desired output, type of raw materials to be used, and their moisture content. Using these details, we can devise a personalized line and quote accordingly.
Q:What kind of after-sale service do you provide?
A:1. We provide an English instructional manual with the machine.
2. If needed, our engineers can provide one-on-one guidance through a phone call or Skype.
3. If required, we can also arrange for our engineers to assist with the installation process at your location.
Q:What's the delivery time?
A: In General, Usually our delivery time is 35 days. But we will arrange the Production Scheduling as customers' requirement.
Q:What's the payment term does your company accept?
A:30%T/T in advance, the balance pay off before delivery
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