Product Parameters
Model |
Power(kw) |
Capacity(t/h) |
Weight(t)
|
Pellet diameter(mm) |
XGJ560 |
90+0.55+0.05+2.2+0.15 |
1-1.5 |
5.5 |
6-12 |
XGJ560 |
132+0.55+0.05+2.2+0.15 |
1.5-2 |
5.5 |
6-12 |
XGJ560 |
160+4+0.55+0.05+3+0.38 |
2-2.5 |
5.5 |
6-12 |
XGJ850 |
250+4+0.55+0.05+3+0.15 |
3-4 |
14 |
6-12 |
Product Description
Technical advantages of pellet machine gearbox
The gear box adopts three-stage gear deceleration, the carrying capacity is 5 times larger than the old model, and the service life is super long.The bearings of gear shafts are adjustable structure.The bearing can be adjusted without unloading the machine after long-term running of wear.
The gearbox comes with a lubricating cooling system, it can cool down the lubricating oil without stopping the machine to ensure long-term operation. The gearbox lubrication system is equipped with flow detection and over-pressure protection, which can prevent equipment failures caused by poor lubrication effectively.
New feed system
The external setting of the material dial completely solves the problem that the dial material system is easily corroded by high temperature steam. It is a major innovation of the eighth generation wood pellet machine.
In the material shifting cover, except for the material shifting turntable, other non-moving parts in contact with materials and steam are all made of stainless steel, which solves the corrosion problem of metal materials fundamentally.
Mould and pressure roller
1.Ring die: It is made of wear-resistant stainless steel material, quenched in a vacuum furnace, and the die has uniform hardness, no breakage, and super wear-resistant; the die holes are processed by high-speed gun drilling, the holes are evenly arranged, and the inside of the holes is smooth.
2.Roller: the roller adopts super wear-resistant alloy welding process, instead of the past surface carburizing treatment. Long life span, while realizing the protection of the ring die.
The innovations of the main machine in this section:
A. Core component - mold: Made of wear-resistant stainless steel, quenched in a vacuum furnace, the mold has uniform hardness, no damage, and is super wear-resistant; the mold holes are processed with high-speed oil drilling, the holes are evenly arranged, and the inside of the holes is smooth.
B. Core component - pressure roller: The surface of the pressure roller is surfacing with super wear-resistant alloy technology, and its service life is the same as that of the mold.
C. Core component - pressure roller bearing: high temperature resistant material, reinforced close-packed slender rollers, optimized raceway structure, large load-bearing capacity and long service life.
D. Core component - reducer: The reducer gear is a multi-stage reduction helical gear with hard tooth surface, arranged in parallel. The load-bearing capacity is designed to be 5 times of the working condition and has a long service life. The reducer is equipped with lubrication and cooling systems. Taking into account the user's maintenance capabilities and maintenance conditions, the bearings of the gear shafts at all levels of the reducer adopt adjustable structures. After long-term wear of the bearing, it can be adjusted without dismantling the machine, saving users a lot of maintenance time.
E. Real-time lubrication detection. The reducer lubrication system is equipped with flow detection and over-pressure protection, which can effectively prevent equipment failures caused by poor lubrication.
F. The brand new material transfer system, the rotating component and the material transfer cover are completely separated, which completely solves the problem of the material transfer system being easily corroded by high-temperature steam;
G. Except for the moving turntable, the other non-moving parts in the movable cover that can come into contact with materials and steam are made of stainless steel, which fundamentally solves the problem of corrosion of metal materials.
H. The new spindle frame positioning structure makes the disassembly of the pressure wheel more convenient.
1. The new spindle adopts an independent modular structure, and the bearing chamber structure is comprehensively strengthened and weighted to ensure the stable operation of the reducer, greatly improve the rigidity of the spindle, increase the output, and reduce the impact on the pressure wheel and the shaking of the mold. The main shaft is integrated into the lubrication system of the reducer, which saves the consumption of dry oil lubrication and also plays a cooling role.
J. Power input: High-efficiency and energy-saving motor, direct plug-in connection, high coaxiality, high-speed shaft adopts parallel shaft structure, gear shaft supports rotation at two points, high rigidity, smooth and reliable transmission operation.
Detailed Photos
Packaging & Shipping
Company Profile
Why customers trust us?
Our company is a nation-appointed professional manufacturer of machine for agriculture, forest, pasturage, fishery for many years. Now it becomes a technology enterprise that integrates scientific research, exploitation and manufacture as a whole. This company has not only researched three series of pellet mill, briquette press, crushers, hammer mill, mixer, cooler and pasture machinery but also the complete sets of feed, forest, fertilize, energy machinery equipments with more than ten kinds of high-quality products. They have been exported to Southeast Asian, Europe, Africa, and America, and so on.
High End Precision Machine Tool
We strive for excellence in machine manufacturing. We have established a strategic partnership with SNK group in Japan. The company has a world-class CNC processing center and testing center, The main machine and equipment components are produced by our factory in Jinan, China, which has passed lSO certification.
Parts Warehouse
In order to reduce the losses caused to you due to the long production or transportation time, we have sufficient inventory and will arrange after-sales personnel to deliver goods to you at the first time.
Hammer mill Hammers
Hammer mill Screens
Roller Mill/Flaking Mill Rolls,Gearbox
Pellet Mill Dies Advantage:wear resisting,stainless steel,alloysteel,alloy steelPellet Mill Rolls
Yulong offers every part your pellet mill needs, from small fasteners and seals to large main shafts and gears.
CNC Machine Center
Several sets of equipment, such as large-scale Japan SNK five axis machining center, South Korea Doosan horizontal machining center, 5000 ton CNC pressure forming machine, multiple large-scale CNC boring and milling machining centers, multiple CNC gantry machining centers, vertical machining centers, large laser cutting machines and large plasma cutting machines, have been developed, and the original value of processing equipment and instruments has reached 150 million yuan.
Testing Center
Three-coordinate detector, gear monitoring center, spectrometer, metallographic micros cope, high-precision hardness tester, to ensure that each accessory meets high-precision and high-hardness assembly standards.
Good Team
Shandong Yulong Machinery Co. Ltd. was founded in 1998 and produced the first centrifugal high-efficiency granulator in 2008.After more than 20 years of development, it has become a globally competitive pellet machine manufacturing company with crushing and drying technology and comprehensive solutions. Its products are widely used in biomass, activated carbon, lithium battery,feed,fertilizer,waste treatment and other industries.
Sales service personnel +30
Foreign trade sales person +20
The engineer +40
Employee +200
Certifications
FAQ
Questions Asked Frequently:
Q:Are you a trading company or a manufacturer?
A;We are a manufacturer, The world's leading manufacturer of biomass pellet equipment.
Q:Will you send engineers to install the machines?
A:Of course. Our company has professional installation engineers team and specialized after-sale service team. When the machines arrive your factory, we will send our installation engineers to your factory Our engineers will Guide you to install the machines and training your workers how to operate the machines and maintain the machine.
Q:Voltage requirement?
A:Our machines can use 380V, 220V, 240V, 415V, 480V, and 50Hz, 60Hz.
Q:General questions to design the production pellet line for you?
A: What is your raw materials? (to confirm mould pressure ratio of machines )
1. What is the moisture content of your raw material?
2.How many output capacity do you want per hour / month/ year?
3.Note: If the moisture is high, you need a dryer, becuase the suitable moisture content to enter pellet machine is 13-15%. And please provide us above detailed information, then we would design the most suitable production line with reasonble offers.
Q:Can you give me the complete wood pellet line machine prices?
A:If you ask me this question, what i can say is only sorry, because every line different prices according to the different raw material. Before asking price, please note us the output you want, the raw material kinds you will use, and the raw material moisture etc. Knowing these details, we can design the complete line and can give you the detail offer.
Q:Can i visit your factory and complete wood pellet line machine installed?
A:Yes, of course, warm welcome. you can get a flight to Jinan Airport. If there is no direct flight, you can arrive Beijing or Shanghai airport, and take fast train to Jinan city. We will pick you at Jinan any station. Before coming, we hope you can inform us by email first.
Q:what is your after-sell service after buying wood pellet line machine?
A:1.We will send English manual instruction with your machine .
2.If still not understand its direction, our engineer instruct you by tel or skype face to face .
3.If necessary , we will arrange our engineer to lead you install pellet line at your place.